Pearson 365 and 367

Pearson 365 and 367 => Pearson General Non-Mechanical System Maintenance and Repair => Topic started by: POG on March 18, 2012, 02:51:14 PM

Title: Leaky window
Post by: POG on March 18, 2012, 02:51:14 PM
Ahoy!

Need input on how to best remove and re-bed one of the fixed windows before the next deluge.

Thanks,

Carl 
Title: Re: Leaky window
Post by: Randy on March 19, 2012, 08:36:15 AM
Carl,

If the boat to frame seal is leaking, it's a pretty easy fix. Remove the window and then install Bomar hatch seal. Or, instead of spending the $ for Bomar product, I used the foam tape used to install a top/shell to a pick up truck bed. Bought a roll at Autozone for like $15. My fixed ports have not leaked at drop since the repair 4 years ago. Cheers
Title: Re: Leaky window
Post by: SailingSeaDragon on March 19, 2012, 09:35:52 AM
Carl,

I have all the ports out of Sea Dragon to fix the leaky ports... First of all most likely the leak is not at the point of installation (frame-to-coachroof) but how the glass was installed.

(http://i1267.photobucket.com/albums/jj559/grbennettBoating/PointOfLeak.jpg)

The first step is to order new gasket material for Catalina Direct (http://www.catalinadirect.com/). I do not have the part number with me but below is a picture if the gasket material during a test fit on our fixed ports.

(http://i1267.photobucket.com/albums/jj559/grbennettBoating/LeakFix.jpg)

Be careful removing the ports as the gelcoat is easily cracked and a pain to repair - see lower corner cracks.

(http://i1267.photobucket.com/albums/jj559/grbennettBoating/FixedPortRemoved1.jpg)

The ports are simple enough to take apart and rebuild.

(http://i1267.photobucket.com/albums/jj559/grbennettBoating/FixedPortRepairpartsweb.jpg)

I will detail the porcess soon on Sea Dragon's website.

Garner
Title: Re: Leaky window
Post by: POG on March 19, 2012, 04:05:39 PM
How can you not love this forum..?  Thank you good people for the input.  Before I got your answers I pushed the offending window out about 1/2", caulked with Boatlife and re-tightened.  I hope I won't have to regret it and take it all apart again to do it right.  If so, at least I will know how to deal with it.  Thanks again.

Carl
Title: Re: Leaky window
Post by: SailingSeaDragon on March 23, 2012, 01:18:17 PM
I have updated my progress on repairing the fixed ports on Sea Dragon

http://www.sailingseadragon.com/Ports.htm

Garner
Title: Re: Leaky window
Post by: POG on March 24, 2012, 07:30:11 PM
Garner,

It is raining again - and, of course, the offending window is still leaking some.  Do you have any of the vinyl glazing channel left that you could measure for me: depth and inside width of the channel?  This is a standard glazing product that I should be able to pick up at the local window store.

Carl
Title: Re: Leaky window
Post by: SailingSeaDragon on March 25, 2012, 10:29:22 AM
Carl,

Catalina Direct is a CA base company if you can not find the material locally.

See images below for measurements.


(http://i1267.photobucket.com/albums/jj559/grbennettBoating/GasketDetails2web.jpg)

and

(http://i1267.photobucket.com/albums/jj559/grbennettBoating/GasketDetails1Web.jpg)

Good luck

Garner
Title: Re: Leaky window
Post by: POG on March 25, 2012, 01:46:36 PM
Thanks Garner,

Couldn't ask for better help.  This vinyl is a slippery beast to measure and a picture is worth a thousand words, they say.  It seems to me that the channel is 7/16 from top to bottom.  The measurement given by sellers of this kind of stuff appears to be from the outside channel bottom to the underside of the channel "lip" - thus, slightly less than the overall top to bottom.

The big manufacturer appears to be C.R. Laurence Co Inc (www.crlaurence.com).  Their product D753C or possibly D752C appear to be the stuff.  I will venture out tomorrow to the window people and see what I can find.  It is supposed to be dry  and then start raining again.  If I fail I guess I will have to by the whole kit caboodle from Catalina Direct at exorbitant yacht mark ups.  Bit of an aggravation now that I am trying to get the boat ready to go cruising in the very near future.

Thanks again,

Carl